Let's start with a premise: space may be limited, but quality should never be. In the world of industrial painting, not all companies have the same needs. Large manufacturers often have spacious facilities and large-scale automated lines, yet they may not always have enough room for a full-sized coating system. For artisans and small to medium-sized enterprises, the challenges are different but just as complex: limited space, tighter budgets, yet high expectations in terms of performance, quality, and regulatory compliance.

In both cases, companies cannot afford to compromise: painting must be precise, safe, fast and able to deliver a flawless finish, just like larger systems. However, limited available space represents one of the most common challenges, potentially slowing down processes, increasing costs, or even forcing the outsourcing of critical production steps.

In this context, Verona Impianti 2002 stands out as a reliable partner, capable of designing, manufacturing, and installing fully customized liquid and powder coating systems, tailored to make the most of every available square metre. With compact, modular, and flexible solutions, our company brings coating excellence even to the most challenging environments, turning a critical constraint into a competitive advantage.

The challenge: quality and compliance in limited production spaces

Many companies operate in production facilities that were not originally designed to accommodate painting systems. This creates a range of operational challenges:

  • Limited space, preventing the installation of large-scale systems;
  • The need to integrate painting into the existing production workflow without interruptions;
  • Compliance with increasingly strict environmental and safety regulations;
  • The demand for peak productivity and top-quality results to stay competitive.

In such situations, companies risk having to outsource painting operations, negatively affecting delivery times, operating costs, and quality control.

The solution: customized, compact, and high-performance coating lines

Verona Impianti 2002 addresses these challenges with a targeted design approach: tailored solutions created around the available space and the specific production requirements of each customer.

Key features of the solutions include:

  • Compact systems that fit irregular or limited spaces;
  • Powder or liquid coating booths optimized for efficiency and energy savings;
  • Ovens with minimal energy consumption;
  • Material handling systems that manage production flow while taking up minimal space;
  • Integrated filtration and extraction systems compliant with the latest environmental regulations;
  • Technical support, regulatory guidance, and full after-sales service.

Each system is designed in-house and installed by specialized technicians, ensuring full control over quality, schedules, and costs.

Three real projects: when customization makes the difference

Verona Impianti 2002 ha maturato una profonda esperienza nella realizzazione di impianti di verniciatura per aziende con spazi limitati, sviluppando soluzioni intelligenti, compatte e su misura. Di seguito, tre casi emblematici che dimostrano la capacità dell’azienda di trasformare vincoli strutturali in soluzioni performanti e competitive.

Veneta Cromature: space optimization and maximum productivity

Esigenza:

Veneta Cromature, a well-established company specializing in the chrome plating and painting of high-end lighting and furniture items, faced a dual challenge: installing a new liquid painting system in a limited production area while maintaining high productivity and regulatory compliance. The objective was to replace an outdated system without disrupting the production flow.

Verona Impianti 2002 solution:
By carefully analysing the available space and the existing layout, Verona Impianti designed a liquid coating system featuring a high-efficiency pressurized booth, an insulating drying oven, and a monorail overhead conveyor equipped with a splash guard tray to prevent part contamination. The entire system was configured to minimize floor space and optimize internal workflow.

Result:
The company achieved a compact system that meets environmental regulations, efficiently handles high production volumes with low energy consumption, and enhances both operational ergonomics and the quality of the finished product.

SVI Verniciatura Industriale: flexibility and performance in optimized spaces

Challenge:

SVI Verniciatura Industriale, specialized in liquid and powder coating of cast iron, steel, and aluminum components, needed a new system capable of switching quickly and efficiently between liquid and powder applications. This had to be implemented within a factory where production space was already heavily occupied by existing lines, without compromising productivity internal logistics. The company sought a modern solution that could seamlessly integrate with the existing infrastructure and comply with Industry 4.0 standards.

Verona Impianti 2002 solution:
Based on a thorough mapping of the available space and the site's operational characteristics, Verona Impianti 2002 designed a new compact, multifunctional production line. The project retained only the loading/unloading areas and the existing pretreatment tunnel. Key installation included:

  • a boxed monorail overhead conveyor to minimize floor space usage;
  • a manual liquid booth with floor-level extraction for safer and cleaner painting;
  • a post-pretreatment drying oven and an air-curtain boxing/curing oven with dual forced-air burners.

All components were selected to ensure maximum operational flexibility within a compact configuration, perfectly suited to the plant’s constrained layout.

Result:
SVI achieved a high-performance system within a limited space, capable of handling batches of varying sizes and different coating applications. The new line processes parts up to 900x900x1410 mm and integrates seamlessly with the immersion line for larger components. The project improved production flow management, boosted productivity, and optimized the working environment, while reducing energy consumption and losses through advanced technical solutions. The entire system was installed in record time, with minimal disruption.

Sirio Galv: high-end painting, even in compact spaces

Challenge:

Sirio Galv, a Veneto-based company specializing in the galvanic treatments and painting of high-end design elements for furniture and lighting, required a liquid coating system that could further elevate quality standards while ensuring maximum sustainability. The new system had to fit into an already production facility and solve several logistical challenges, including pollen contamination from the external environment.

Verona Impianti 2002 solution:
The new painting system was designed to integrate seamlessly with existing electroplating lines. Its compact layout ensures smooth logistics, with component loading area strategically positioned near the galvanic tanks to minimize handling times. After manual drying with a compressed air blower, parts are transported along a monorail overhead conveyor equipped with a splash guard tray—a key solution to prevent contamination from chain lubricating oils.

The process continues through a thermally insulated drying oven, followed by a forced-air cooling zone. Components then enter a temperature-controlled (26 °C) painting booth for manual application of the coating, ideal for achieving high-precision finishes even on complex geometries or small batches.

Finally, the drying oven features enhanced thermal insulation and an integrated recirculating air filtration system designed to capture particles and micro-residues in the work environment. This ensures a clean, controlled internal environment, drastically reducing the risk of aesthetic defects on painted surfaces.

Result:
The new system has allowed Sirio Galv to enhance aesthetic performance, reduce energy consumption, and meet environmental sustainability requirements. The booth pressurization system eliminated the risk of contamination from particulate matter or pollen, while the photovoltaic power supply further minimized environmental impact. Despite structural constraints, Verona Impianti delivered the system quickly, without disrupting existing production. This solution has enabled Sirio Galv to strengthen its position in the high-end design market while upholding its commitment to quality, craftsmanship, and environmental responsibility.

A partner for growth, even in small spaces

Verona Impianti 2002’s expertise in designing customized painting systems for limited spaces offers companies a real opportunity to internalize strategic processes, cut time and costs, and gain greater control over finished product quality.

Limited space but big ideas?

Share your vision with us: Verona Impianti 2002 will design the perfect system for your needs.
Request a free consultation and turn your space into a competitive production asset.